Wire Harness & Cable Assembly

As flexible as the wire we produce, Gardan offers full-service custom wire harness capabilities.

In our dedicated production facility, our skilled workforce uses a combination of hand tools and computerized automation to ensure the shortest lead time possible, while focusing on a zero-defect initiative with every harness tested before shipment.

  • Cut, Strip, Terminate
  • Hot Stamp & Ink Jet Printing – multi-color
  • Label
  • Solder
  • Splice
  • Crimp
  • Assemble
  • Braid/Loom
  • Package
  • Test
  • JIT Inventory Fulfilment

Capabilities

  • 26 AWG to 250 MCM
  • Prototype/First Build
  • High Volume
  • Up to 104′ build tables
  • Multi-conductor cables
  • Automatic Seal Insertion

Equipment

  • Artos CR 01 & CR22 with seal loader & multi-color wire printing
  • Kodera C371
  • Telsonic Splice Welders
  • Cirrus Continuity Testers
  • Terminating Presses
  • Pico Crimpers
  • Brady Wraptor Label Wrappers
  • 16, 24, & 32 Carrier Braiders for PVC coated nylon & EMI ShieldingTE, Panduit, Molex, JST, Delphi & other tooling
  • TE, Panduit, Molex, JST, Delphi & other tooling
  • Kodera C377 w/Dereeler
  • Mechtrix Wire Stripper
  • Eraser (cut only)
  • Pico 500 Series Crimper Dies pcn 6ga – 1/0
  • Pull testers

Testing

  • ISO 9001: 2008, 9001:2015 certified
  • UL/CSA requirements
  • Continuity
  • Pull tests
  • Cirrus test stations
  • Crimp depth/height
  • Crimp force monitoring

Gallery

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